Quali Check

In injection molding production, stable and traceable quality assures whether processes run efficiently — or whether defective parts, rework, and complaints set the pace. Manual inspection quickly becomes a chokepoint, especially with high volumes and monotonous inspection tasks. This is exactly where QualiCheck comes in: an inspection system for injection-molded parts that automates inspection processes, makes them reproducible, and measurably reduces the burden on production.

QualiCheck was developed entirely internally.

This is not just an off-the-rack solution, but a system that has been developed from practical experience – with the aim of reliably and efficiently mapping testing tasks in plastic parts production. In-house development also opens up the possibility of specifically expanding functions, optimizing processes, and adapting the system to different products and conditions.

Automatic parts inspection – practical experience

Automated inspection is particularly in demand when parts are handled as bulk goods, need to be separated, and still need to be reliably evaluated. It is in this environment that a system for inspecting bulk goods has already been implemented and developed — a clear indication of the practical relevance and implementation strength behind the topic of automatic parts inspection in the plastics sector.

Why automate?

Many companies face similar challenges: monotonous workflows increase the risk of errors, while at the same time quality requirements are rising and process reliability must be guaranteed. In addition, fixed costs should be reduced, productivity increased, and qualified employees should not be tied up with repetitive testing tasks. An automated testing system can help with precisely this — by creating consistent testing standards and reducing the burden on production.

Integration, optimization, and support

In addition to development and co-development, QualiCheck also focuses on topics such as integration, expansion, and optimization. This is particularly valuable when a testing solution needs to be integrated into existing processes or when a system needs to be gradually improved during operation. Support is also an important part of troubleshooting and commissioning — right up to a global level.

Engineering expertise as a base

Solid engineering is crucial for the implementation and maintenance of such systems. Established tools and control platforms are used, including EPLAN, WS CAD, and hardware/automation solutions such as B&R, Sigmatek, OMRON, Mitsubishi, and Eaton/CODESYS.

Conclusion

QualiCheck stands for a self-developed testing system for injection molded parts that helps to make quality testing more efficient, stable, and practical. Anyone looking to automate testing processes, reduce the workload on employees, and find a long-term solution with development and integration expertise in the background will find an approach here that is based on experience and internal development.

Other posts